PET MINI - Recycled Electric Skate

SHEETPRESS

PRODUCT

RESEARCH

PP

PET MINI Skateboard is a Open Source, Recycled Electric Skateboard for urban transportation. With the goal to end stressful commutes and boost your door-to-door speed with the perfect last mile recycled vehicle.

If you have any questions or would like to collaborate with the community from Portugal reach out to us!

https://www.vivalabporto.com/ https://www.makerisland.io/

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Table of Contents

  1. PET MINI (Personal Electric Transport) was developed based on the growing importance of creating participatory approaches to design.

    By using the potential of Open Design we can easily prototype and distribute design's at a global scale while promoting local manufacturing and problem solving.

    We were grateful to get the recycled plastic PP sheet's from [filtered] HQ for the first prototypes, they were machined by a CNC CNC Router to obtain the skateboard deck. Mechanical parts were 3D printed to speed up prototyping phase, as the parts were manufactured at a local Fab Lab, VIVALab, so it can easily be replicated at any of the 2,000 Fab Lab's from the global network.

  2. There is a whole world around DIY electric skateboards, different specs and consequently several different parts you can choose from. The parts we used allow a top speed of 35 km/h and a range of 36km:

    1x 10s BESTECH bms 60a Battery Pack 12s2p (10s3p)
    1x BUNDLE HTD 5M 53 teeth Belt 265mm
    1x Electric Skateboard Speed Controller Open Source VESC
    1x Eskating PRO motors 6374 190Kv
    2x Caliber II Trucks 50° 10″
    4x Kegel 80mm Wheels
    8x ABEC 608
    1x 2.4GHz remote
    1x 16T Motor Pulley (8mm or 10mm)
    1x 3D printed Wheel gear Pulley and Motor Mount
    1x Skateboard Hardware Set - 1" 
    2x 1/2" Rubber Riser Pads 
    1x 1m of 1mm Rubber Window insulation
    
  3. Start by making your 20mm sheet using the sheetpress.

    Related links: How to make sheets 👉 tiny.cc/run-the-sheetpress Find sheets on the Bazar👉 bazar.preciousplastic.com

    3D print the Armadillo Electronic case, Wheel gear Pulley and Motor Mount

    3D printing Parameters: 👉Armadillo Case: PLA 25% - 45% Infill 0.3mm layer hight

    👉 Motor Mount:
    ABS <45% Infill 0.2mm layer hight

    👉Wheel Gear Pulley: PC-ABS or Carbon Fiber <45% Infill 0.2mm layer hight

    3D CNC Milling 20mm Plastic Sheet using the 3d model of the deck parameters will depend on the available CNC at your local Fab Lab or Makerspace.

  4. We share with you a comprehensive tutorial to program your electronics and to assemble your electronics

    👉Electronics Assembly: youtube.com: youtube.com/watch?v=W5kOgzW5Jmc&list=PLkqXGkAj77a4fVV9FmcT0fqr66eJbBoh0

  5. After Assembling all the different parts, programming your electronics and adding the rubber insulation to the Electronics case you are ready to test your e-skate.

    Ride Safe and Have Fun! 🛹♻

    If you have any questions or would like to collaborate with the community from Portugal reach out to us!

    vivalabporto.com: vivalabporto.com makerisland.io: makerisland.io

    Share your results to: @​​​​​vivalabporto @​​​​​realpreciousplastic #preciousplastic #vivalabporto

The PET MINI Skateboard project combines open-source design with local manufacturing. Below is a concise breakdown of required tools, software, and hardware, optimized for replication in facilities like Porto’s VIVALab.

Tools

  • Sheet press (for 20mm plastic sheet creation)
  • CNC CNC Router (deck milling from PP sheets)
  • 3D printer (PLA/ABS/PC-ABS parts)
  • Local Fab Lab (VIVALab for 3D printing)
  • CNC machining facility (global Fab Lab network)

Software

  • Open Source VESC (programmable speed controller)
  • VESC Tool (configuration and firmware updates)
  • CNC machining software (device-specific parameters)
  • CAD/CAM software (deck design and toolpath generation)

Hardware

  • 10s BESTECH BMS 60A Battery Pack (12s2p/10s3p) [1][2]
  • Eskating PRO 6374 190Kv Motors [1]
  • Caliber II 50° Trucks (10-inch) [1]
  • Kegel 80mm Wheels (with ABEC 608 bearings) [1]
  • 3D-printed components (VIVALab or local Fab Lab)

For community support or local collaboration in Portugal, visit VIVALab Porto or Maker Island.

Articles

YouTube

Opensource Designs