Make an adaptable sorting system
COLLECTION
SORTING
Make a sorting system that can adapt! if you have more plastic from one type just move the tabs to suit your needs!
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Table of Contents
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In this step, you can send the files we provide to be cut on a CNC machine or laser cutting machine. Be aware, these files were made in proportion to our material thickness of 25mm so all the joints match, if you change this measurement make sure you change it in the file too. In our case, we only cut the outline on the machine but you can use this machine to do all the bevels and number engraving too.
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After cutting all the panels use the files with the numbers and laser cut them, make sure you align it well because each divider panel as a number on both sides, the best corner to align it from is the top highest corner.
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In this step, we cut the front, bottom, and back panels. Also in this step, you can start finishing all of the parts and sanding to give a smooth touch.
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After sanding everything you can assemble it with screws. First, you attach the sides and the bottom then you just fit the divisors as it suits your needs.
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Now you can organize your plastic much more easily!
To create an adaptable sorting system with movable tabs, the following tools, software, and materials are required based on the tutorial. Each category is organized below for clarity.
Hardware
- CNC or laser cutting machine (common suppliers in Lisbon)
- Laser engraving/cutting machine (for numbered panels)
- Screwdriver or power drill (for assembly)
Software
- CAD software (e.g., AutoCAD, Fusion 360) to adjust file thickness
- Vector design tools (e.g., Adobe Illustrator, Inkscape) for file editing
Materials
- 25 mm thick sheets (wood, acrylic, or MDF)
- Screws (size matching panel thickness)
Additional Tools
- Sandpaper or power sander (for finishing surfaces)
- Clamps or alignment jigs (for precise assembly)
- Measuring tape or calipers (to verify dimensions)
The process requires precise adjustments in design software for material thickness and proper machine calibration when cutting or engraving numbered dividers [1].
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